Mechanical Music Digest  Archives
You Are Not Logged In Login/Get New Account
Please Log In. Accounts are free!
Logged In users are granted additional features including a more current version of the Archives and a simplified process for submitting articles.
Home Archives Calendar Gallery Store Links Info

End-of-Year Fundraising Drive In Progress. Please visit our home page to see this and other announcements: https://www.mmdigest.com     Thank you. --Jody

MMD > Archives > February 2016 > 2016.02.24 > 06Prev  Next


Filling Screw Holes in Wood
By Roger Wiegand

Lester Hawksby writes, "I would really appreciate any advice on
which is best -- wood filler, burnt shellac, dowels, veneer,
patches of rubber cloth, or the much more laborious matter of making
grain-aligned plugs?  For that matter, is any approach proven
disastrous?"

I'd suggest that the only method that is not potentially disastrous
-- and certainly the only one that leaves a permanent, professional
looking repair that will hold fasteners like new wood -- is the
cross-grain plug.  I'd also strongly argue that it's not significantly
harder than the other methods mentioned, so why not do it right!

Tapered plug cutters are widely available from any woodworking store
(Woodcraft, Lee Valley, Rockler, etc.; it's worth buying a good one
rather than the Harbor Freight specials).

You can make a large supply of plugs in a short time from the different
wood species you commonly encounter.  Take a board and make rows of
cuts with the plug cutter at the drill press, then set it on edge and
run it through the bandsaw to liberate all of the plugs in one pass.

To fill a hole, use a brad point bit (to avoid tear out) to drill
a hole centered on the screw hole that matches your plug size, drill
to about the depth of your plug, apply either hot glue or yellow
carpenters glue to the plug and hole, then pound it in nearly flush,
matching the grain direction to make it less visible.

You can, but you don't have to, wait for the glue to dry to trim it
flush; typically a swipe or two with a block plane does it.  This whole
process takes about a minute and doesn't leave your instrument looking
like a hack job.

Roger Wiegand
Wayland, Massachusetts


(Message sent Wed 24 Feb 2016, 13:46:02 GMT, from time zone GMT-0800.)

Key Words in Subject:  Filling, Holes, Screw, Wood

Home    Archives    Calendar    Gallery    Store    Links    Info   


Enter text below to search the MMD Website with Google



CONTACT FORM: Click HERE to write to the editor, or to post a message about Mechanical Musical Instruments to the MMD

Unless otherwise noted, all opinions are those of the individual authors and may not represent those of the editors. Compilation copyright 1995-2024 by Jody Kravitz.

Please read our Republication Policy before copying information from or creating links to this web site.

Click HERE to contact the webmaster regarding problems with the website.

Please support publication of the MMD by donating online

Please Support Publication of the MMD with your Generous Donation

Pay via PayPal

No PayPal account required

                                     
Translate This Page