Mechanical Music Digest  Archives
You Are Not Logged In Login/Get New Account
Please Log In. Accounts are free!
Logged In users are granted additional features including a more current version of the Archives and a simplified process for submitting articles.
Home Archives Calendar Gallery Store Links Info
MMD > Archives > September 2011 > 2011.09.15 > 04Prev  Next


Cost of Music Roll Perforating Equipment
By John McClelland

Greetings all,  In response to Duaine Hechler's posting about
making 88-note rolls, I can share my experiences.

I had visions of recutting Welte-Mignon rolls, both Licensee and
T100.  I bootstrapped from Richard Tonnesen's design, which he
graciously allowed me to photograph in great detail.  My device
was wooden framed with a crankshaft, offset connecting rods and
a counterweight; 100 solenoids in ten rows of 10 solenoids each,
arranged 50 per side of the punch and die.

I found a sympathetic master machinist who did most of the precision
metal work for me (shaking his head and smiling, every time I entered
his shop).  He made the interposer bars as well as the interchangeable
9-to-the-inch and T100 punch and die sets.  Another friend designed
and made the solenoid controller boards, mostly out of pity.  I put
the six rolls of blank paper underneath the apparatus, fed it up and
around to the inlet side of the punch.

The perforator ended up being about 7 feet long and 5 feet high,
on rollers, running off a Windows 98 computer system (who says they
aren't good for something else?).  Robbie Rhodes was most helpful and
we actually punched out a T100 roll that looked playable.  I realized
that more work remained to be done but I had run out of interest and
enthusiasm by this time.  I was working full-time and had family
obligations, as well.

All in all, I suppose that the cost of making the beast was probably
around $6,000 or $7,000 (1990s timeframe).  Designing and fabricating
the circuit boards plus the interface software would be more.  I have
some photos somewhere and could probably dig them up.  My advice would
be to tackle the project after retirement, as it does consume a lot of
time and money (kinda like restoring a reproducing grand).

Good luck and keep chasing those punchkins!

John McClelland


(Message sent Thu 15 Sep 2011, 14:58:47 GMT, from time zone GMT-0600.)

Key Words in Subject:  Cost, Equipment, Music, Perforating, Roll

Home    Archives    Calendar    Gallery    Store    Links    Info   


Enter text below to search the MMD Website with Google



CONTACT FORM: Click HERE to write to the editor, or to post a message about Mechanical Musical Instruments to the MMD

Unless otherwise noted, all opinions are those of the individual authors and may not represent those of the editors. Compilation copyright 1995-2024 by Jody Kravitz.

Please read our Republication Policy before copying information from or creating links to this web site.

Click HERE to contact the webmaster regarding problems with the website.

Please support publication of the MMD by donating online

Please Support Publication of the MMD with your Generous Donation

Pay via PayPal

No PayPal account required

                                     
Translate This Page